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Why Discharge? — Maximizing the life of your packs



All of the Why Discharge? topics can be found together in our Why Discharge? white paper. (PDF, 35KB)


To help maximize the life of your NiCd and NiMH battery packs:
  • Before using your new packs cycle them at least 3 times, charging at a 0.1C rate (or less) and then discharging at a 1C rate. If you're using a sensitive peak-detecting charger, you may have to restart the charge several times dues to false peak detection.
  • Don't overcharge to help prevent large crystal growth and voltage depression. Use a peak-detection charger at a moderate to high rate, but avoid overheating the pack, over 130ºF.-150ºF. (55ºC.-66ºC.) depending on the cell manufacturer.
  • Remember that the cell's temperature is much higher internally, especially if your pack is shrink-wrapped.
  • After initial conditioning of the pack, avoid trickle-charging as it encourages large crystal growth (higher internal resistance and lower voltage under load).
  • Don't needlessly cycle your packs but do regularly discharge them to approximately 0.9V/cell. This is the perfect time to measure their capacity with a watt-hour meter.
  • Don't discharge below 0.8V/cell. The cell is essentially completely discharged at approximately 0.9V/cell to 1.0V/cell. If you do go below 0.8V/cell, immediately start a trickle charge, at a 0.1C rate or lower, until the pack has charged up a bit (at least 0.2AH). Then complete the charge normally and do a standard discharge to 0.8V/cell or higher.
  • Keep the discharge current level low enough to prevent overheating whenever you can. Let the temperature of the cells tell you how high a discharge current level they can safely handle.
  • As much as possible, cool them with fast moving air as they are being used. Add space between the cells to allow for better air flow.
  • If the packs are not being used, cycle (charge/discharge) them 1-2 times every 3-4 weeks.
  • Don't store charge, or discharge them above 85ºF. (29ºC.) or below 32ºF. (0ºC.).
  • To use the cells after they've been stored, perform a slow 0.1C-rate charge and 1C-rate discharge before charging again normally and using them. If the cells have not been conditioned every 3-4 weeks during storage, you may need to cycle them this way up to 3-5 times before the cells regain their rated capacity.

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